Difference between revisions of "10W RGB LED Driver Board Assembly (RGB version)"

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3      R1,R2,R3          0.33R  resistor
 
3      R1,R2,R3          0.33R  resistor
 
3      R4,R5,R6          10K resistor (used to be 4.7K)
 
3      R4,R5,R6          10K resistor (used to be 4.7K)
1      R7 or R8         0.33R or 0R resistor
+
1      R7 or R8           0.33R or 0R resistor
 
1      C1                47uF/50V capacitor
 
1      C1                47uF/50V capacitor
 
1      C2                0.1uF capacitor
 
1      C2                0.1uF capacitor
 
</pre>
 
</pre>
  
[[File:10k.jpg]]
+
[[File:10w-xor-v1.jpg]]
  
[[File:10w-ws2811-kit-v2.jpg]]
+
[[File:10w-xor-v1-pcb.jpg]]
  
 +
[[File:10w-xor-v1-bom-txt.jpg]]
  
'''Solder resistors'''
 
  
Use as little solder as possible.
+
'''Polarity'''
  
[[File:10w-ws2811-kit-v2-s1.jpg]]
+
Input polarity is determined by soldering '''0R (0ohm)''' resistor (one black band) either as '''R7''' or '''R8'''.
  
 +
For '''positive input''', meaning positive input voltage (3.3V-5V) will turn the LED on, solder '''0R''' in '''R7''' position. '''Input voltage cannot exceed 5V'''.
  
'''Cut leads'''
+
For '''negative input''', meaning shortening input to GND will turn the LED on, solder '''0R''' in '''R8''' position. LED will be off when input is open or at 3.3V-5V. This configuration is often used with open collector/drain drivers designed for common anode (+) lights.
  
Cut leads as close to PCB as possible.
+
'''Older kits were shipped with 0.33R resistors instead of 0R and that's why R7/R8 on all images is 0.33R and not 0R.'''
 
 
 
 
[[File:10w-ws2811-kit-v2-s2.jpg]]
 
 
 
 
 
'''Solder diodes'''
 
 
 
Pay attention to polarity, diode's cathode (stripe) should be on the left side of PCB, pointing towards the LED.
 
 
 
[[File:10w-ws2811-kit-v2-s3.jpg]]
 
 
 
 
 
'''Solder monolithic capacitor, transistors, and LDO'''
 
 
 
Check markings on components, 78L05 is LDO (IC4,) 3904 are transistors. LDO and transistors should be soldered about 0.1" from PCB, total height should be ~0.3".
 
 
 
[[File:10w-ws2811-kit-v2-s4.jpg]]
 
 
 
 
 
'''Solder inductors'''
 
 
 
Inductors should be as close as possible to PCB. Apply pressure when soldering, heat for ~2-3 seconds, 2-3 times each lead.
 
 
 
Some inductors may have isolation sticking out on the bottom, trim if that's the case.
 
 
 
[[File:10w-ws2811-kit-v2-s5.jpg]]
 
 
 
 
 
'''Solder electrolytic capacitor'''
 
 
 
Use PCB to bend capacitor's leads. Pay attention to polarity.
 
 
 
[[File:10w-ws2811-kit-v2-s6.jpg]]
 
 
 
 
 
"-" lead should be facing 33R resistors.
 
 
 
[[File:10w-ws2811-kit-v2-s7.jpg]]
 
 
 
 
 
'''Trim leads'''
 
 
 
Trim all leads, remove excess solder if necessary.
 
 
 
[[File:10w-ws2811-kit-v2-s8.jpg]]
 
 
 
[[File:10w-ws2811-kit-v2-s8-2.jpg]]
 
 
 
 
 
'''Solder LED'''
 
 
 
Pay attention to polarity and alignment. LED's "+" (anode) should be on the top (left side on the image below,) close to 0.33R resistors. LED's pins cannot touch GND pour.
 
 
 
[[File:10w-ws2811-v2.jpg]]
 
 
 
 
 
'''UPDATES'''
 
 
 
'''C2 capacitor'''
 
 
 
There are 2 different sizes of 0.1uF capacitors that I may ship, 2.5mm or 5mm.
 
 
 
[[File:0.1uf.jpg]]
 
 
 
 
 
'''RGB mode'''
 
 
 
Starting with version 4 of the board, there is one extra pad next to T2 which allows switching collectors of G & R transistors.
 
 
 
This is the default GRB configuration. T1 - green transistor, T2 - red
 
 
 
[[File:10w-grb.jpg]]
 
 
 
This is RGB configuration, move C2 to extra pad (G) and C1 to C2's place
 
 
 
[[File:10w-rgb.jpg]]
 

Latest revision as of 15:06, 29 August 2016

BOM

QTY    Part               Description
3      IC1,IC2,IC3        PT4115 constant current buck driver (soldered)
1      IC4                78L05 LDO
1      IC5                74HC86 (soldered)
3      L1,L2,L3           100uH inductor, 6x8mm, 500ma        
3      D1,D2,D3           1N5819 diode
3      R1,R2,R3           0.33R  resistor
3      R4,R5,R6           10K resistor (used to be 4.7K)
1      R7 or R8           0.33R or 0R resistor
1      C1                 47uF/50V capacitor
1      C2                 0.1uF capacitor

10w-xor-v1.jpg

10w-xor-v1-pcb.jpg

10w-xor-v1-bom-txt.jpg


Polarity

Input polarity is determined by soldering 0R (0ohm) resistor (one black band) either as R7 or R8.

For positive input, meaning positive input voltage (3.3V-5V) will turn the LED on, solder 0R in R7 position. Input voltage cannot exceed 5V.

For negative input, meaning shortening input to GND will turn the LED on, solder 0R in R8 position. LED will be off when input is open or at 3.3V-5V. This configuration is often used with open collector/drain drivers designed for common anode (+) lights.

Older kits were shipped with 0.33R resistors instead of 0R and that's why R7/R8 on all images is 0.33R and not 0R.